

General Plastics’ Aerospace-Grade Core Materials and Built-to-Print Polyurethane Parts For the Business Aviation Industry
General Plastics Manufacturing Company, manufacturer of aerospace-grade rigid foam core materials and build-to-print polyurethane foam products will be at the NBAA Business Aviation Convention & Exhibition on October 22 – 24, 2019 in Las Vegas, NV, Booth #C11434.
AEROSPACE-GRADE CORE MATERIALS
General Plastics manufactures rigid foam board materials to demanding physical property and flammability requirements for interior aerospace parts. LAST-A-FOAM® FR-3800 FST complies with various fire safety regulations, such as Federal Aviation Administration’s (FAA) flame and smoke regulations, aircraft manufacturer toxicity requirements, the Ohio State University (OSU) 65/65 heat release requirements, as well as the European Nation’s REACH regulation. It is a halogen-free polyurethane foam core which is an ideal alternative to thermoplastics foams and phenolic impregnated aramid honeycomb. Common applications for business jet interiors include core material for first-class seating pods, cabin walls and ceilings, service-class dividers, seatbacks, and tray tables.
Other LAST-A-FOAM® core materials include flame-retardant rigid foam core that exhibits a high strength-to-weight ratio and is resistant to water absorption, most chemicals, and solvents. RF-2200, in particular, is a low-density dielectric polyurethane foam ideal for applications where an RF-transparent, low-loss material is required.
CUSTOM-MOLDED PARTS
General Plastics’ flexible built-to-print molded parts have been part of the aviation industry for over 45 years. The company’s high-capacity production facility enables it to scale production from small runs to specialty parts to ongoing, high-volume parts programs for OEMs and Tier 1 and Tier 2 parts programs. Common applications include overhead panels, glare shields, gap seals, trim pieces and seat pads. The molded parts are manufactured based on customer specifications and are made with a flame-retardant, self-skinning flexible polyurethane foam material that meets FAR 25.853 standards.
Related Resources

Blog
Inside Composites Interview with General Plastics President & CEO, Dr. Mitchell Johnson
Read More
Technical Papers
Composite Core: Factors to Consider When Choosing Core Material for Your Application
Read More
News
General Plastics’ Aerospace-Grade Core Materials and Built-to-Print Polyurethane Parts For the Business Aviation Industry
Read More
News
General Plastics to Feature High Temp, Low CTE Tooling Board, Dielectric Foam and Other High Performance Polyurethane Foam at CAMX 2019.
Read More