LAST-A-FOAM General Plastics Manufacturing Company
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  Markets and Products
An Overview of Our Services
 
 
 
• Aircraft & Aerospace
• Construction
• Marine FRP Applications
• Nuclear
• Modeling, Prototyping, Tooling
• Rigid Foams
• Flexible Foams
• Production Parts

Aircraft and Aerospace
General Plastics has been a dependable supplier to the aircraft and aerospace manufacturing industry for over three decades. We provide flame-retardant, high-density polyurethane foam materials and finished parts for aircraft composite interior structure and finished crash-padding parts for flight deck crew protection applications. We also manufacture parts for ejection-seat systems, interior gap seals, assemblies for solid-fuel rockets and military ordnance.

General Plastics LAST-A-FOAM® products are active in many major airframe manufacturers' material specification systems. In some instances, General Plastics is entrusted with sole-source supplier status, reflecting its enviable record of on-time deliveries and excellent quality performance.

Construction
LAST-A-FOAM® is used for energy-saving insulation and structural applications in commercial and industrial construction, from emergency shelters to pipe supports on the Alaska oil pipeline project. Other applications include below-grade structural support-blocks for roof columns in refrigerated buildings, where LAST-A-FOAM® R-9300 replaces rot-prone wood blocks, and insulating core material for sports-arena floors.

Marine FRP Applications
Closed-cell, high-strength, rigid LAST-A-FOAM® is a natural choice for use in marine fiberglass laminate applications where resistance to moisture and rot are necessary for successful performance. General Plastics makes a full line of structural FRP-core materials for use in transom and deck applications. For boat-building applications where a high-strength, light weight core must be compatible with polyester resins, LAST-A-FOAM® is very economical.

Nuclear
LAST-A-FOAM® is used as an energy-absorbing and insulating safeguard, preventing the accidental release of nuclear or other hazardous materials in transport accidents involving impact and fire. General Plastics has participated in both military and commercial protection programs.

Modeling, Prototyping, Tooling
A superb replacement for wood, LAST-A-FOAM® is the medium for creative expression in the industrial design community. It contains no fillers to damage tools or contaminate the workplace. Dimensionally stable, this material makes an excellent tooling substrate. LAST-A-FOAM® is compatible with almost all tooling resin and coating systems, and finishes easily and quickly.

Rigid Foams
LAST-A-FOAM® CFC-free rigid foam products are cost-effective, versatile, and specially formulated from basic raw materials in our plant at Tacoma, Washington.

These products, manufactured in a unique, proprietary process, are notably uniform and consistent in all physical properties. Since we control our own chemical formulas and raw material supplies, we assure consistent quality.
General Plastics offers a wide range of foam types, in multiple densities, available in a broad variety of physical forms. This allows matching foam properties to customer needs while keeping material and manufacturing costs under control.

Flexible Foams
General Plastics Manufacturing Company also offers unique open-celled flexible foams with engineered energy absorption properties. These foams allow users to design systems delivering good efficiency while absorbing energy at a consistent, controlled rate.

Production Parts
General Plastics Manufacturing Company has excellent manufacturing capability for producing parts and assemblies to customer drawings and specifications. A well-prepared and capable technical staff is here to assist in product development, testing and evaluation, and can provide advice on appropriate materials and manufacturing processes to reduce cost and production time.
We occupy our own 135,000+ square-foot facility, and have ample space to accommodate any parts production needs. Continuous "Lean-Manufacturing" program advancements allow economical use of existing equipment and facilities, lower-cost manufacturing of customer parts, and steady progress towards "World Class" manufacturing standards.

Manufacturing capabilities include, but are not limited to: Foam molding, foam and plastic CNC machining, prepreg processing, drape-forming, thermo-forming, bonding, painting, tool-making, and final assembly of finished goods. We have CAD/CAM capability, and routinely work from customer-supplied dataset information to produce patterns and completed parts.